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The global leader imposed stringent engineering and metrics to meet critical drop specs (which measure the unit's ability to withstand repeated drops on hard surfaces like concrete without damaging the device) and delivery deadlines. Craftech engineers worked closely with client engineers in the development and build of prototype tooling to ensure flawless design execution.
The unique and original design presented intricate engineering and manufacturing challenges, which demonstrated the client's faith in Craftech's reputation and capabilities.
The interlocking torque-cell design and tuned rubber bumpers distribute stress points; the top housing slides and locks into the bottom housing; insert molding, a technique used to add parts to a tool while molding the plastics, resulted in a very reliably sealed unit with less likelihood to succumb to environmental influences such as moisture or dust.
To-date Craftech has run over 1 million units within a very aggressive production schedule, while concurrently conducting ongoing cost-reduction analysis. The global leader has realized approximately $700,000 over the first 12 months of production through Craftech's implementation of Lean Manufacturing protocols. |